main types of crushers

What Are The Main Types Of Crushers?

MAIN TYPES OF CRUSHERS

INTRODUCTION

In the world of industrial equipment, crushers are a crucial part of crushing and screening plants. These machines we called crushers have differernt types are the backbone of material processing operations, as they break down large rocks and stones into smaller, more manageable sizes for various industries. Let’s take a closer look at the different types of crusher, their importance, what can they do and their abilities. There are different types of crushers and we tried to explain 4 of them bellow.

What Are The Main Types Of Crushers?

Jaw Crushers

These are robust and reliable machines that use a fixed jaw and a moving jaw to crush the material. They can efficiently handle large feed sizes and are commonly used in the primary crushing stage. 

one of the main type of crusher jaw crusher

Impact (Tertiary) Crushers

These crushers use highspeed impact force to break down materials. They feature a highspeed rotor and are suitable for processing medium hard to hard materials, making them excellent for producing aggregates for construction projects.

one of the main type of crushers; tertiary

Cone Crushers

Work by crushing materials between a fixed cone and a spinning mantle. They’re flexible machines used after primary crushing to make cube shaped aggregates. Cone­ crushers are great for secondary and tertiary crushing steps.

VSI Crushers

Have a highspeed spinning rotor that smashes materials against anvils. These crushers excel at shaping aggregates, like manufacturing sand from rocks. VSI Crushers efficiently produce specific particle shapes.

Hammer Crushers

One of the type of crusher is Hammer Crushers that otating hammers hit and crush materials against the crusher walls. Brittle substances, such as limestone or coal, are perfectly suited for these types of crushers. Hammer Crushers are perfect for shattering brittle materials into smaller pieces.

 

Main Points

Types Of Crushers

Hardness Abrasiveness Size Reduction Ratio

Applications

Jaw Crushers

Soft to very hard

No limit

3/1 to 5/1

Heavy mining, quarried materials, sand & gravel, recycling.

Gyratory Crushers

Soft to very hard

Abrasive

4/1 to 7/1

Heavy mining, quarried materials.

Cone Crushers

Medium hard to very hard

Abrasive

3/1 to 5/1

Quarried materials, sand & gravel.

Compound Crusher

Medium hard to very hard

Abrasive

3/1 to 5/1

Mine, building materials.

Horizontal Shaft Impactors

Soft to medium hard

Slightly abrasive

10/1 to 25/1

Quarried materials, sand & gravel, recycling.

Vertical Shaft Impact Crusher (Shoe and Anvil)

Medium hard to very hard

Slightly abrasive

6/1 to 8/1

Sand & gravel, recycling.

Vertical Shaft Impact Crusher (Autogenous)

Soft to very hard No limit 2/1 to 5/1

Quarried materials, sand & gravel.

Crusher

Size is vital as crushers can only handle materials up to specific sizes. Match the crusher to the feed’s dimensions. Different crushers work best for different feed sizes.

Crusher capacity is key what you need dictates which crusher type and size. Throughput varies across machines, so match the capacity needs. Output requirements determine the right crusher model.

Material hardness matters match the crusher strength to the rock’s toughness. This optimizes performance and reduces wear on the machine. The crushers which are manufactured for soft material won’t work well on hard rocks, and vice versa.

Cone crushers make cubical shaped gravels best. But other shapes need different crusher types. Know your desired output and choose accordingly.

 

Enhancing Efficie­ncy Of Main Types Of Crushers

  1. Regular inspections identify potential issues early. This prevents unexpected downtime and costly repairs.
  2. Proper lubrication of crusher components reduces friction and wear. Ensuring lubrication is crucial.
  3. Operational parameters like closed side setting (CSS) optimize crusher settings. This achieves desired product size and maximizes throughput.
  4. Training operators on safe and efficient crusher operation maximizes productivity. It also ensures safety.

 

Innovative Future Ahead

Ongoing technological advancements and excellence commitment promise enhanced efficiency, sustainability, and productivity for material processing ope­rations worldwide. The day we publish this blog is “Earth Day” and for more sustainable and healty environment we are producing eco-friendly products to satisty both our customers and the nature. The future of crushing and screening plant crushers looks promising. To understanding Main Types Of Crushers and their aspects is crucial to start your business smoothly. We are here as MEGA Crushing Plants to help you on this journey and be your collobrative partner.

What you are thinking about working with us as a partner, We as MEGA Crushing And Screening Plants waiting for your contacts.

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